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High Speed Reciprocating Compressors

DESCRIPTIONS

fil compressors offers complete range of High Speed reciprocating compressors ranging from a nominal 2 cylinder machine all the way to the high end of scale-a nominal 12 cylinder model. In between, there are 4, 6 & 8-cylinder mid size units. All High Speed reciprocating compressors run at a maximum of 1200 RPM, and all are provided with built-in capacity reduction steps for economical operation at reduced loads. V-belt and direct connected motor operation are also available throughout the entire range of High Speed reciprocating models. The 450XL can operate with ammonia, halocarbon and hydrocarbon refrigerants. It works in extreme applications ranging from 2.07 bar to 17.2 bar pressure differential. It can run at high compression ratios and these compressors are extremely cost-efficient fil compressors has a whopping cylinder displacement of 84.5 m3/h while running at 1200 RPM. COP is as high as compared to other compression systems. The 450XL can be installed almost anywhere, even on upper floor if necessary, since vibration is kept minimum. Noise level is too low, due to the use of quick acting, precise ring plate in suction and discharge valves.

FEATURES

  • High COP
  • Energy Efficiency Performance
  • Superior Part Load Performance
  • Double Bellow Shaft Seal
  • Inherent Variable Volume Ratio
  • Liquid resistant Safety Head Protection
  • Double Tapered Roller Bearing
  • Tri Micro Oil Filtration
  • Smooth 100 % Unloading system
  • Low Vibration & Noise
  • Low Power Consumption
  • Less Maintenance
  • Environment Friendly
  • User Friendly

REFRIGERANTS USED

  • Ammonia ( R-717)
  • Chlorodifluoromethane ( R-22)
  • Propane ( R-290)
  • 1,1,1,2 Tetra fluoroethane ( R-134a)
  • Hydroflurocarbon Blends R-404a; R-407c; R-507)

SPECIFICATIONS

DESCRIPTION / MODELS 452XL 454XL 456XL 458XL 4512XL
Number of Cylinders   2 4 6 8 12
Maximum RPM   1200 1200 1200 1200 1200
Bore & Stroke Inch 4 1/2 X 4 1/2 4 1/2 X 4 1/2 4 1/2 X 4 1/2 4 1/2 X 4 1/2 4 1/2 X 4 1/2
mm 114 X 114 114 X 114 114 X 114 114 X 114 114 X 114 114 X 114
Swept Volume@ Maximum RPM CFM (CMH) 99.4 (169) 199 (338) 298 (507) 398 (676) 596 (1013)
Suction Connection
- 		in. (mm) 21/2 (69) 3 (80) 4(100) 4(100) 6(150)
Discharge Connection - in. (mm) 2 (50) 2 / (65) 3(80) 3(80) 3(80x2)
Unit weight Less Motor - Lbs. (kg) 1900 (862) 2700 (1225) 3100(1406) 3400(1542) 5580 (2565)
Oil Charge - Ga (Lts) 5(19) 7 (27) 7 (27) 7 (27) 15 (54)
Standard Steps of Unloading (%) 0 50/100 33/66/100 25/50/75/100 33/66/100

HIGH SPEED RECIPROCATING COMPRESSOR PACKAGES

LOW OPERATING TEMPERATURES

Discharge temperature will rise max up to 110deg.C only even at variable loads. No need to replace the parts except oil filters within 5 years of operations.

ONLY COMPRESSOR WITH ROLLER BEARING

Frick India Compressors have tapper roller bearing and dissipates less heat to the surroundings. Resulting in 5 to 7% higher capacity and saving 5% of power at full load as well as part load. Total impact of power bill saving greater than10% over the whole year.

SMOOTH CAPACITY CONTROL

Having separate piston-ring assembly for loading and unloading maintains the efficiency of operation without disturbing the oil pressure.

EASY TO OPERATE

Micro filter with filter gauge and oil temperature gauge at body to maintain efficiency over the time. Rugged/Efficient and designed to run at 1200 RPM and saves up to 5 to 7% of power while operating under same conditions Compact package design and less space needed for maintenance

AUTOMATION SYSTEM

fil compressors are Easy to Install and Operate with PLC Control Panel. The compressors have manual as well as automatic function for Compressor Loading & Unloading. Energy saving through auto operation. USB port to connect USB drive for data logging

The main Advantages are :

  • Improve the quality and precision
  • Increase in product
  • Cost reduced
  • Reliable performance
  • Maintain accurate temperature
  • Control your power efficiency
  • Read and capture data
  • Run system at ideal condi
  • Reduce plant breakdown
  • More safety to your plant

CAPACITIES & DIMENSIONS

Refrigerant R-22 NH3 R-290(Propane) R-134a
Compressor Models Evaporative Temperature
in Deg C 		Condensing Temperature Condensing Temperature Condensing Temperature Condensing Temperature
35 Deg C 40 Deg C 35 Deg C 40 Deg C 35 Deg C 40 Deg C 35 Deg C 40 Deg C
Qo KW Pe KW Qo KW Pe KW Qo KW Pe KW Qo KW Pe KW Qo KW Pe KW Qo KW Pe KW Qo KW Pe KW Qo KW Pe KW
452 XL 5 165.61 32.26 153.95 34.94 192.56 29.89 184.41 33.58 -- -- -- -- 100.6 21.2 93.6 23.0
0 136.56 31.36 127.43 33.59 156.70 28.78 151.16 33.22 115.4 29.5 106.6 31.6 79.5 20.2 74.6 21.7
-5 113.52 29.86 104.25 31.74 126.06 28.87 121.17 31.74 95.7 28.3 87.6 30.1 61.9 19.0 57.7 20.1
-10 93.17 27.95 84.62 29.40 99.11 27.14 94.40 29.34 78.1 26.8 71.0 28.1 47.1 17.6 44.0 18.2
-15 74.62 25.80 67.74 26.85 76.43 24.98 71.83 26.54 62.6 24.9 57.0 26.0 35.5 15.9 32.7 16.0
-20 58.25 23.39 52.74 24.03 58.39 22.58 - - 49.6 22.8 44.7 23.6 27.1 13.9 23.9 13.6
454 XL 5 331.66 61.67 308.26 66.77 385.64 57.06 370.49 64.22 - - - - 201.2 40.5 187.1 44.1
0 273.85 59.94 255.38 64.23 313.99 56.91 302.90 63.47 231.1 56.4 213.1 60.5 159.3 38.7 148.8 41.5
-5 227.63 57.14 208.72 60.63 252.84 55.24 242.95 60.69 191.0 54.2 175.5 57.4 123.4 36.4 115.7 38.5
-10 186.33 53.41 169.60 56.21 198.80 51.90 189.01 56.05 155.8 51.2 142.4 53.8 94.3 33.6 87.9 34.8
-15 149.24 49.29 135.84 51.30 153.23 47.72 143.66 50.72 125.2 47.7 113.6 49.6 71.0 30.3 65.4 30.6
-20 116.86 44.67 105.48 45.88 116.86 43.12 - - 98.8 43.6 89.0 45.0 53.8 26.6 47.8 25.9
456 XL 5 497.28 90.60 462.21 98.13 578.20 83.91 554.00 94.41 - - - - 301.8 59.5 281.0 64.8
0 410.41 88.14 382.81 94.44 470.69 83.67 454.10 93.31 46.4 83.0 319.7 88.9 238.8 56.9 223.3 61.1
-5 341.15 84.00 312.97 89.14 378.90 81.24 364.14 89.22 286.6 79.6 263.1 84.4 185.3 53.5 173.4 56.5
-10 279.50 78.49 254.22 82.65 297.90 76.30 283.45 82.38 233.9 75.2 213.5 79.0 141.4 49.4 131.9 51.2
-15 223.86 72.48 203.58 75.39 229.66 70.17 215.49 74.55 187.8 70.0 170.6 72.9 106.6 44.7 97.8 45.0
-20 175.10 65.65 158.22 97.43 175.25 63.35 - - 148.4 64.1 133.6 66.2 80.9 39.1 72.1 38.0
458 XL 5 661.44 120.79 614.71 130.86 769.03 111.81 736.90 125.85 - - - - 402.3 79.3 374.6 86.4
0 546.11 117.46 507.71 125.90 626.16 111.54 604.03 124.41 461.8 110.7 426.6 118.6 318.6 75.8 297.5 81.4
-5 453.95 111.99 416.14 118.82 504.23 108.28 484.49 118.98 381.9 106.2 350.6 112.6 247.2 71.4 231.4 75.4
-10 371.58 104.67 338.18 110.20 396.50 101.73 376.98 109.86 311.6 100.3 284.5 105.4 188.2 65.9 175.9 68.2
-15 297.76 96.64 270.95 100.59 305.73 93.51 286.62 99.40 250.4 93.4 227.2 97.2 141.7 59.6 130.5 60.0
-20 232.99 87.53 210.24 89.93 232.99 84.50 - - 197.7 85.5 178.0 88.3 108.0 52.2 96.0 50.8
4512 XL 5 1122.9 167.9 1086.8 184.7 - - 866.9 176.2 - - - - - - 581.7 141.4
0 914.2 167.4 890.1 183.1 777.2 164.9 731.2 178.5 693.2 165.4 640.4 177.3 500.4 133.6 464.9 137.9
-5 736.1 162.5 713.7 175.7 650.6 160.3 609.1 171.3 573.6 158.8 527.2 168.4 398.5 125.6 368.2 127.5
-10 578.7 152.7 557.1 162.8 534.9 152.6 497.6 161.3 468.4 150.1 428.0 157.7 312.6 114.0 287.0 114.1
-15 446.3 140.4 424.1 147.6 429.4 142.4 396.3 148.9 376.7 139.7 342.2 145.5 239.8 100.5 218.0 99.4
-20 340.4 126.8 319.5 131.7 335.2 130.3 305.6 134.8 297.5 128.1 268.3 132.3 176.2 86.6 157.9 84.9

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